Website for machine experts

Record, evaluate and visualize machine data with the StateMonitor software

How can I improve my manufacturing throughput? How can I keep an overview while operating multiple machines? Would investing in a new machine tool be worthwhile? StateMonitor helps you make decisions about production optimization.

Test StateMonitor Learn more about the Digital Shop Floor

The StateMonitor software is a monitoring and management solution that provides real-time insight into the production status of CNC machine tools. StateMonitor collects machine data and delivers a variety of detailed analyses. It can be used with all CNC controls.

By configuring its Messenger function, users can receive e-mails for defined events, alerting them to machine stoppages, completed programs, low coolant levels and more. A selection of software options lets you customize StateMontor’s functionality to your unique needs.

Activate license Request access to the HEIDENHAIN portal Download user documentation

New StateMonitor capabiliites in version 1.6.0:

  • Energy monitoring: Connect additional sensors to collect data about your real-world energy consumption, including electrical power, compressed air and process water. Then analyze your energy costs per machine and part program.

  • ERP connectivity: Automatically import job data from an ERP system into StateMonitor.

  • Expanded program run time analysis: Evaluate total program run times in a special graph to identify non-productive periods and to gauge your efforts at increasing productive time.

  • Compatibility with TD 110 tool breakage detector: Use StateMonitor to send messages from the inductive TD 110 tool breakage detector. The software’s Messenger function will inform you the moment a broken tool is detected. You can also analyze your tool inspection results.

New

StateMonitor features

Intuitive user interface

StateMonitor lets you keep machine availability and machine utilization in view. Get to know the user interface of StateMonitor.

How Václav Huta uses StateMonitor

New machines and technologies are supposed to provide more freedom. The owner of the Czech tool builder Nafo has now networked his machinery with the StateMonitor software.

Valid machining data for peace of mind

Find out how this successful aeronautics supplier harnesses StateMonitor to collect dependable machine data and optimize its processes.

Night flight to the moon

Endutec monitors the automated nighttime production of lunar vehicle parts using the StateMonitor machine data acquisition software (MDA)

Machine downtime

10 minutes of undetected machine downtime per shift with five machines in three-shift operation over 264 days at an hourly rate of €80, with a cost of €52,800 per year.

Spindle hours

You get an additional 3168 hours out of your spindle if the productive machine time is increased by 15% when operating five machines in two shifts.

Interfaces

When connecting your machines to StateMonitor, you can choose from between four different interfaces: HEIDENHAIN DNC, OPC UA, MTConnect, or Modbus TCP.

Voices from the workshop

"We can't put our data in the cloud, which is why we need monitoring software that works independently of the cloud. That way we retain control of our data."
                                          
Štefan Čabra
Director at Schelling, Slovakia

"We use StateMonitor to transfer evaluations of machine jobs into our ERP system. The large number of parts involved in tool making makes it immensely important to evaluate individual job times and door-to-door times."
                             
Johannes Herzog
Team leader milling mold making at Toolcraft, Germany

"StateMonitor has made my job much easier while also giving me more possibilities. I can always check the situation in real time, without having to be anywhere near the machine."
                         
Federico Vidali
User and CAD/CAM programmer at RS Meccanica, Italy

Requiremetns for StateMonitor

You can connect your machines to StateMonitor via HEIDENHAIN DNC and other interfaces. Even older machines may meet the requirements. Click below to learn more integrating StateMonitor into your manufacturing environment.

View the requirements

User documentation

How to install the StateMonitor software correctly. The Installation Instructions provide you with all important information. 

The comprehensive Operating Instructions help you when using the StateMonitor software. 

Documentation